Spinning and Twisting
After the slivers of fibre have been formed, they are then spun together to form one strand of yarn; each strand is then spun with two, three, or four further strands to form a strong and durable yarn.
Tufting
The woollen yarn is then tufted into carpet. Each tufter has a long line of needles which tuft the yarn through the backing to create loops. These loops can either be left uncut to make a loop pile carpet or cut to form a luxurious wool cut pile carpet.
Finishing the Carpet
After the carpet is tufted, it is placed on a long conveyer belt where the secondary backing is attached with a latex compound, locking the tufts in place. It then heads through a large oven to set it all in place.
*All Feltex residential wool carpet ranges sold in New Zealand are NZ made using NZ Wool, exclusive of woven carpet ranges (Artisan and Riccarton).